Differential gears in e-drive transmissions face significantly higher stress compared to conventional, combustion engine applications. The new Coniflex^® Pro design and manufacturing system is ideally suited to accommodate such needs for stronger, quieter, and more reliable e-drive differentials in high volumes for automotive, truck, bus and off-highway transmissions. Coniflex Pro is part of Gleason’s GEMS design software suite featuring state-of-the-art FEA analysis tools for a sophisticated strength analysis of gears. In combination with the Coniflex Plus carbide cutters, Coniflex Pro provides great productivity in a closed loop production environment.

Gear metrology experts explain latest hard- and software solutions for accurate measurement and analysis of gear noise. Gear noise can arise from various sources such as manufacturing inconsistencies, tooth surface irregularities, meshing conditions, and load distribution. Understanding these sources is crucial for effectively tackling and mitigating gear noise in different applications. Attendees will gain insights into latest software tools that aid in gear noise analysis. In addition, the webinar will showcase advanced hardware for 100% gear inspection in the production flow, enabling precise and real-time measurements for accurate analysis and diagnosis of gear noise, as well as continuous quality monitoring and process surveillance.

E-drive transmissions are different from conventional transmissions, creating new challenges for manufacturing technologies and processes. The 2nd day of the E-Drive Days showcases processes for soft machining and hard finishing of typical e-drive transmission gears. Featured processes include hobbing, chamfer cutting, shaping, Power Skiving, threaded wheel grinding and gear honing. Specific technology updates will be presented for Hard Power Skiving of internal gears, Polish Grinding and Combi Honing.

High rpm’s, reversal of load direction, low vibration excitation, high contact ratios, deformed housings ... the design, optimization and service life calculation of gears for e-drives is a world of its own. Experience how individual requirements can be covered by the choice and variation of gear geometry, modifications and manufacturing deviations, and learn about the specifics of strength calculation in case of frequent changes in torque direction with torque-time series measured from test rigs. In addition, the calculation of noise excitation within the drive train is important for NVH analysis and optimization of the gearbox. KISSsoft results will be shared to the multi-body simulation program RecurDyn to facilitate a system response of the housing in form of an airborne sound as a base for further optimization.

Years ago Gleason created the Service Conference which has since become an important event with many customers. Service and Maintenance Experts present live from global operations. Learn about options to digitize and modernize existing machine installations. After the conference, presenters will be available for personal sessions to address any questions. 

This webinar presents stand-alone solutions for gear chamfer cutting processes including the highly efficient chamfer hobbing technology. It focuses on the comparison and benefits of chamfer hobbing and fly cutter chamfering regarding efficiency, flexibility, tool cost and cost-per-piece. Finally, typical applications for both technologies are recommended.

The best solution to clamp a workpiece usually consists of the right mix of accuracy and changeover time. Depending on the application and the corresponding gear cutting or hard finishing process, the requirements for workholding equipment vary considerably. In this seminar, workholding experts will show you high-precision and flexible clamping solutions for different gear manufacturing processes based on specific selection criteria.

This lecture covers the reference profile of involute gears, the gear generation process as well as characteristic parameters of involute gears and gives an overview of tooth flank modifications and potential gear damages. This webinar is intended for all those who wish to combine their practical experience with theoretical fundamentals.

After a classification of gears and gear pairs, the lecture covers parameters of gears and different gear profiles. This webinar is suited for everyone who wants to refresh their basic gear knowhow or is new to the world of gearings.

This Gear Trainer Webinar highlights the latest technical developments in the field of bevel gear grinding to accommodate the increasing demands on NVH, strength and load density. The live webinar includes new machine features, grinding process and tooling updates, as well as software aspects.

The new KISSdesign module by KISSsoft is now available to model gearbox kinematics and run calculations for complete systems or transmissions. A kinematic model can be built in a very fast and efficient way using a sketching area, boundary and operating conditions can be defined in one place. Since functions and user interface are similar to highly acknowledged KISSsoft, gearbox designers familiar with KISSsoft will operate KISSdesign with little formal training.

This Gear Trainer Webinar reveals the latest enhancements in gear metrology processes including various measures for gear noise analysis, an online waviness analysis demonstration with waviness visualization, optical gear metrology applications and advantages, as well as state-of-the-art tactile inspection. If your daily task is gear noise optimization, gearbox efficiency increase and highest quality demands, or if you are generally interested in this trending topic, this Gear Trainer Webinar is made for you.

The best solution to clamp a workpiece usually consists of the right mix of accuracy and changeover time. Depending on the application and the corresponding gear cutting or hard finishing process, the requirements for workholding equipment vary considerably. In this seminar, workholding experts will show you high-precision and flexible clamping solutions for different gear manufacturing processes based on specific selection criteria.

Power Skiving sets new standards for high quality and cost-effective production of gears with the integrated tool resharpening. This new development revolutionizes the current manufacturing process and adds to currently existing tool reconditioning concepts to achieve cost saving objectives.  

This webinar presents various possibilities to increase the overall performance in profile grinding, especially of large gears. Topics include different infeed strategies, wobble compensation or stock specific grinding. This seminar will be broadcast live by Dr. Antoine Türich, Director Product Management, Hard Finishing Solutions.

We present stand-alone solutions for gear chamfer cutting processes including the highly efficient chamfer hobbing technology. We focus on the comparison and benefits of chamfer hobbing and fly cutter chamfering regarding efficiency, flexibility, tool cost and cost-per-piece. Finally, we recommend typical applications for both technologies. This webinar is in Turkish language.

Dans ce webinaire, nous vous présentons le défi que représente la fabrication de vis sans fin avec une grande précision. Nous examinerons les principales caractéristiques de la pièce à usiner et les exigences en matière d'équipement de fabrication, d'outillage et d'outils appropriés. Nous vous présenterons des exemples pour le fraisage de vis sans fin à un et plusieurs filets sur une fraiseuse à vis sans fin P90WM avec ébavurage intégré, conçue spécialement pour la production d'arbres à vis sans fin. En outre, nous aborderons les possibilités de correction pour s'assurer que la qualité de vos vis sans fin est à la hauteur des attentes.

Gear Noise Analysis is key when hard finishing gears for e-drive applications. Laser technology offers new possibilities and advantages for quality gear evaluation when compared to conventional tactile measurements. This webinar will explain why laser technology will become a game changer in the industry and how it is applied to the maximum benefit.

Learn more in the web demo about how the enhancements in KISSsoft Release 2023 will make your gear and shaft design more efficient, how the effect of the gear body geometry is and the tool design process can be optimized. The following points will be presented:

• Gear body geometry including rim
• Gear mesh and bearing frequencies
• Comparison of tools
• Data exchange with GDE 3.2 and REXS 1.4
• FKM shaft rating with rainflow matrix

Combi Honing allows the finishing of two gears on one workpiece in a single setup. Combi Honing also allows the finishing of a gear in one setup with two different honing rings, tailored for roughing and finishing, which results in an excellent high quality surface finish.

This webinar provides an overview of what needs to be considered in pre-machining before hard finishing a gear. Based on key criteria like stock per flank, clamping tolerances or protuberance, we show how proper pre-machining influences hard finishing processes and results. This webinar is presented by Gottfried Klein, Director Product Management Hobbing and Chamfering Solutions. 

Electric vehicles could represent up to 70% of all cars by 2050. To ensure the acceptance of their vibrational and acoustical characteristics, profound NVH analyses are the key to minimize vehicle excitations caused by specific e-drive transmission designs. KISSsoft AG & FunctionBay GmbH present a common and continuous solution to design, analyze and optimize the NVH behavior of a gearbox used in an e-drive system. This webinar is presented in English language.

We present stand-alone solutions for gear chamfer cutting processes including the highly efficient chamfer hobbing technology. We focus on the comparison and benefits of chamfer hobbing and fly cutter chamfering regarding efficiency, flexibility, tool cost and cost-per-piece. Finally, we recommend typical applications for both technologies. This webinar is presented in English language.

In this Gear Trainer Webinar, we demonstrate basic functions of robot programming, explain the user interface, and show setup and use of a typical machine tending robot. Together, we will program a simple robotic motion. This webinar is intended to demonstrate the simplicity and flexibility of robots to automate your manufacturing equipment and cells. This webinar in presented in English language.

“Flexfit” is the modular retrofit solution for condition-based overhaul and modernization of large machines. Worn parts and assemblies are replaced by new parts or pre-installed and tested kits, at customers’ premises. FlexFit includes options for additional hardware and software upgrades to increase machine productivity and performance. This webinar is presented in English language.

This webinar provides beginners and existing users with an overview of current dressing processes for threaded wheel grinding of gears. We look at different dressing processes and the corresponding dressing tools and show the advantages of the different processes for specific applications using real-life production examples. This webinar is presented in English language.

An army of actuators simplifies our life and provides comfort in cars, kitchen appliances, office equipment and medical devices. Whenever high volumes with technical features like high ratio, self-locking, right angle axes or high torque are required, thermoplastic crossed axis helical gears are the solution of choice. Yet, few design guidelines are available for the optimization of such gears. The webinar sheds light on strategies and techniques based on experience of numerous engineering projects completed. This webinar is presented in English language.

This webinar illustrates the next Generation in Bevel Gear Engineering and Manufacturing. The new Gleason GEMS^® software platform provides highly desirable gear design and analysis capabilities,  seamlessly connects with all your existing Gleason design software – and helps optimize the complete bevel gear manufacturing process. This Software-Live-Demonstration is presented in English language.

Join us for the free “Nano Event” and experience the new 300GMS nano Gear Metrology System. It combines all the latest inspection capabilities into a single, compact platform for the complete inspection of gears and shafts at nano level, including fine pitch gears as small as .2 module. Measure sub-micron surface finish with a skidless probe, analyze waviness for profile, lead and pitch, execute noise analysis with sophisticated software tools. Don't miss out - Join the Nano Event! This webinar is in Italian language.

E-drive transmissions are different than conventional transmissions, creating new challenges for the manufacturing and inspection process. This Gear Trainer Webinar showcases processes for soft and hard finishing as well as inspection of typical gears in today’s e-drive transmissions. This webinar is presented in English language by Gottfried Klein and Dr. Antoine Türich, Directors of Product Management for Soft and Hard Finishing Solutions.

This webinar provides an overview of the basics of gear hobbing and the parameters that influence gear quality and process efficiency. We will present key criteria for tool life and hobbing processes and show how specific choices can affect hobbing results. This webinar is presented in English language.

This Gear Trainer Webinar focuses on the advantages of expanding mandrels for exertional accuracy and repeatability in metrology and grinding applications. We explore key design elements enabling excellent datum control and demonstrate the correct use of expanding mandrels. Finally, we show the benefits of expanding mandrels in metrology, grinding and general clamping applications. This webinar is presented in English language.

Ce webinaire illustre les avantages du Power Skiving après traitement thermique avec des couteaux en carbure, et le réaffûtage des couteaux intégré à la machine. Nous vous présenterons le fonctionnement de l'unité d'affûtage dans un cycle de production continu. Nous expliquerons également les interactions entre la fréquence d'affûtage, la quantité d'enlèvement de matière, le temps d'affûtage et la qualité de l'arête de coupe. Les avantages d'une qualité constante tout au long de la durée de vie de l'outil, le minimum de changements d'outils et de réglages, ainsi que le potentiel exceptionnel de réduction des coûts pour l'inventaire, la manutention et la logistique des outils seront évoqués afin de vous permettre de réduire le coût de l'outil par pièce. Ce webinaire est présenté en anglais.

Au cours de cette session, nous discuterons de l'utilisation des fraises-mère en carbure et en acier rapide, à travers des exemples concrets pour démontrer le rapport coût-bénéfice des deux solutions. Nous expliquerons les effets des différents matériaux et leurs influences sur les performances. Ce webinaire vous propose des possibilités d'optimisation de la productivité sur la base d'indicateurs clés de performance. Le webinaire est proposé en langue anglaise par Manuel Schlumpberger, Directeur des Ventes Outil Europe.

Dans ce webinaire Gear Trainer, nous vous présentons la modélisation de la cinématique d'une transmission de véhicule électrique à deux temps, dans KISSsys. Le webinaire comprendra la définition géométrique des engrenages, des arbres et des roulements, le calcul de la résistance des composants du système en considérant un profil de charge, ainsi que la vérification de l'efficacité et l'analyse thermique de la transmission pour une application donnée. Ce webinaire est proposé en langue anglaise.

Si vous n'avez pas participé au précédent webinaire "My First Gear", nous vous recommandons vivement de visionner ce premier webinaire pour avoir une longueur d'avance sur le sujet.My First Gear

Apprenez-en davantage sur les nombreuses possibilités et les avantages des solutions d'automatisation en vous concentrant sur l'utilisation de la manipulation robotisée de pièces et de l'automatisation par chariot. Nous discuterons des avantages et des bénéfices des deux systèmes, en faisant des recommandations pour l'utilisation et le fonctionnement de chaque système.

La présentation est accompagnée d'exemples concrets de production pour les deux options. Gleason propose des solutions d'automatisation standard et sur mesure pour les machines cylindriques, coniques, métrologique, ainsi que des systèmes sans engrenage. Ce webinaire est proposé en anglais par Christian Sterner, Directeur des solutions d'automatisation chez Gleason Corporation.

If you are looking for a new metrology system or if you are thinking about upgrading your existing Gleason Sigma or GMM System’s capabilities, then this webinar is for you: GAMA 3.2 provides a simple way to enter gear data and inspect gears as fast as possible - all in a Windows 10 environment. This webinar is available in English language.

This webinar updates you on new applications of GAMA 3.2 following the previous webinar, held in 2020, which you can watch here to enter the topic.

In this new Gear Trainer Webinar we are introducing gear designers to the basic functions of KISSsoft, describing the user interface, its structure and how easily it works: Together, we will design the first stage of an e-drive gearbox. This process includes the determination of key data, such as center distance and module based on the requested performance specifications. Finally, we will optimize the selected gear design regarding efficiency, weight and other criteria. This webinar is presented in English language.

Even machines have a fingerprint, but it is of mechanical nature. This mechanical fingerprint is unique and shows the actual condition of a machine and its assemblies. By comparing the current status with the installation status, necessary adjustments and service actions can be made preventively. Learn how Fingerprint and other digital service solutions change the way machines are maintained and significantly reduce long-term maintenance costs. This webinar is available in English language.

Ce webinaire est consacré à la production optimale de grands engrenages dont le diamètre peut atteindre 6 000 mm. À l'aide d'exemples concrets, nous vous expliquerons les technologies de production et les composants de process pour garantir un résultat de haute qualité. Selon la disponibilité des machines,un direct sera effectué pour un process de taillage ou de rectification d'un grand engrenage. Ce webinaire est proposé en langue anglaise.

Dans cette session du webinaire Gear Trainer, nous présentons aux fabricants d'engrenages, les technologies de taillage pour les engrenages coniques de taille moyenne dans les industries de transmission des camions et des bus. Nous présenterons les technologies de taillage de pointe avec chargement manuel ou automatisé, grâce à des exemples spécifiques. Ce webinaire présentera également la toute nouvelle tailleuse d'engrenages coniques 500C utilisant le système d'outils Pentac® Ecoblade pour la production de grandes quantités d'engrenages. Ce webinaire est proposé en langue anglaise.

Ce webinaire en ligne est consacré à la nouvelle génération d'assemblage de têtes de fraisage pour engrenages coniques. Ce webinaire proposera des informations sur l'assemblage, la mise au point et un contrôle hautement sophistiqués des têtes de fraisage pour engrenages coniques de type "lames de taillage". L'automatisation du positionnement, du contrôle et du serrage des lames permet de réduire le temps total d'assemblage des fraises et d'obtenir des résultats de qualité constante. Ce webinaire Gear Trainer est présenté en anglais par Uwe Gaiser, Directeur Produits et Solutions Engrenages Coniques.

Ce webinaire présente les derniers développements en matière de métrologie des engrenages : l'inspection des engrenages en cours de process pendant la finition après traitement thermique devient une réalité. La technologie laser avec le test du rouleau à double flanc, la technologie Closed Loop et l'analyse intégrée de l'ondulation permettent de détecter le bruit potentiel des engrenages. Ce webinaire est présenté par le Dr Antoine Türich, Directeur Produits & Solutions Finitions après Traitement Thermique, et Klaus Deininger, Directeur des Ventes Internationales de Métrologie. Ce webinaire est proposé en anglais.

Ce webinaire Gear Trainer fait une mise à jour sur la technologie du taillage par fraise-mère à chanfrein. Les solutions proposées jusqu'à présent pour le taillage fraise-mère à chanfrein étaient limitées à des diamètres d'environ 200 mm. Nous présentons la nouvelle machine de taillage fraise-mère à chanfrein, la 280HCD. Elle complète notre gamme de ce procédé de taillage par chanfrein des engrenages avec un diamètre allant jusqu'à 280 mm. Ce webinaire est proposé en langue anglaise.

E-drive transmissions are different than conventional transmissions, creating new challenges for the manufacturing and inspection process. This new Gear Trainer Webinar showcases processes for soft and hard finishing as well as inspection of typical gears in today’s e-drive transmissions. The webinar is presented in English language by Gottfried Klein and Dr. Antoine Türich, Directors of Product Management for Soft and Hard Finishing Solutions.

Le taillage couteau d'engrenages est un procédé spécifique à la fabrication d'engrenages : Si vous fabriquez des lots de taille variable, des types d'engrenages différents, comme des engrenages externes ou internes, ou des pièces à géométrie spécifique, comprenant des épaulements, le taillage couteau est le meilleur choix. Dans ce webinaire, nous présenterons des applications de taillage d'engrenages de taille moyenne et grande. Nous expliquerons également les particularités de ce processus afin d'avoir des résultats de haute précision. Ce webinaire est proposé en anglais.

Rack-pinion systems are widely used to transfer rotary into linear movements. In this Gear Trainer Webinar session we explain important requirements and solutions for efficient rack manufacture including design, cutting, grinding and measuring. This webinar is presented in English language.

This webinar explains the main differences between threaded wheel grinding and gear honing. We show specific advantages and typical characteristics of each process. Finally, we discuss whether one or the other process is better suited for specific applications. This live webinar was presented in English language by Dr. Antoine Türich, Director Product Management for Hard Finishing Solutions.

Dans les environnements de production actuels, des réglages rapides et un serrage de haute précision sont indispensables pour réduire les temps morts. Dans ce webinaire, nous vous montrerons comment répondre à ces exigences - avec des prises de pièce de dernière génération pour le serrage horizontal et vertical, comprenant des solutions de changement rapide pour les montages et les contre-supports. Ce webinaire est proposé en anglais.

La métrologie optique permet de découvrir de nouvelles possibilités de mesure et de test pour les instituts de recherche et de développement produits. Cette métrologie peut avoir un impact significatif sur la production future des engrenages. Ce webinaire Gear Trainer montre les applications et les avantages de l'analyse des défauts et du relevé topologique de toutes les dents pour l'amélioration de la qualité globale et la réduction des déchets. Ce webinaire est proposé en langue anglaise.

Ce webinaire s'adresse spécifiquement à ceux qui ont besoin de fabriquer des engrenages de manière flexible et économique. Nous présenterons des approches et des stratégies d'usinage spécifiques pour exploiter les opportunités de productivité et de qualité. Si vous avez des lots de petite et moyenne taille et que vos pièces à usiner sont diverses, telles que engrenages en développante ou non, arbres avec dentures et cannelures, engrenages coniques et ovales, vis sans fin et autres pièces à usiner,... vous êtes au bon endroit. Ce webinaire est proposé en langue anglaise.

This webinar focuses on the advantages of Pitch Line Chucks to achieve better quality gears and more efficient production. Fixturing bevel or hypoid gears for grinding or hard turning operations (like journals) can be a demanding task. Pitch Line chucks engage the gear teeth precisely at or close to the pitch line thus positioning the gear very accurately in the grinding or turning machine. During the webinar we will explore applications and benefits, including key design elements for excellent datum control and opportunities to use hard turning for improved manufacturing throughput. This webinar is presented in English language.

Durant le processus de fabrication de votre machine-outil, utilisez le robot en temps masqué de votre cellule automatisée pour effectuer des opérations complémentaires, parmi lesquelles le prélèvement, l'orientation, le nettoyage, le marquage, l'inspection et l'emballage. Dans ce webinaire, nous discuterons de la manière d'analyser votre processus pour trouver des opportunités, identifier les contraintes et fournir des concepts pratiques pour maximiser l'utilisation de votre robot. Ce webinaire est proposé en langue anglaise.

Les tailleurs à façon ainsi que les OEM ont besoin de diverses technologies de fabrication pour maîtriser les tâches de production d'engrenages et répondre aux exigences de qualité respectives. La Gleason 100PS compacte offre la possibilité de fabriquer des engrenages, des arbres et des engrenages internes sur la même machine en appliquant différents procédés de fabrication d'engrenages dans une seule machine. Dans ce webinaire, une démonstration sera faite en ce sens. Ce webinaire est proposé en langue anglaise.

Au cours du processus de conception des engrenages, le profil du pied de l'engrenage est un paramètre important. Un rayon de pied d'engrenage plus important se traduit généralement par des contraintes de pied plus faibles.Au cours de l'usinage, un rayon de pied plus élevé signifie généralement un rayon de tête plus petit de l'outil (taillage, shaping), ce qui affecte l'usure de l'outil et donc les coûts de fabrication. Il est également important de vérifier si un processus d'usinage final comme la rectification de la meule filetée, la rectification de profil ou le honing peut avoir un effet négatif sur les contraintes de pied de dent en raison de la position et du profil de l'encoche de rectification. Ces aspects peuvent être analysés plus en détail grâce au calcul des contraintes de racine en 3D-FEM avec KISSsoft. 

Dans cette présentation, nous discuterons des différents profils de pied, de l'influence de la fabrication du profil effectif du pied de dent et des contraintes du pied basées sur la méthode de calcul de résistance ISO 6336:2019. Ce webinaire est proposé en langue anglaise.

Si vous êtes à la recherche d'un nouveau système de métrologie ou si vous envisagez d'améliorer les capacités de votre machine de mesure Gleason Sigma ou GMM existante, ce webinaire est pour vous : GAMA 3.2 (Gleason Automated Measurement Analysis) offre un moyen rapide et facile de programmer et de mesurer les engrenages. Gagnez du temps avec une productivité accrue, un process et des courses optimisés, une sécurité et une capacité de mise en réseau accrus - le tout dans l'environnement Windows 10. Ce webinaire vous donnera un aperçu de GAMA 3.2, notamment des caractéristiques et des possibilités de mise à niveau de vos machines de métrologie.

Ce webinaire est proposé en langue anglaise.

Ce webinaire explique les derniers développements et nos résultats pour l'usinage de chanfreins d'engrenages avec l'option Chamfer Hobbing. Une présentation de nos solutions sera effectuée pour l'usinage de chanfreins d'engrenages avec notamment notre process: Countour Milling via Fly Cutters. Ce séminaire est animé en direct par notre collègue Gottfried Klein, Directeur produit des solutions de taillage, de chanfreinage, de rasage.

Ce webinaire est proposé en langue anglaise.

Découvrez le nouveau différentiel double Diff² pouvant fournir les rapports de transmission les plus élevés grâce aux vitesses d'entrée ultra élevées d'aujourd'hui, tout en étant extrêmement efficace en conduite sportive comme en conduite avec arrêts et démarrages. Nous présentons différentes configurations de conception avec leurs avantages. Ce webinaire est proposé en anglais.

Ce webinaire fournira des connaissances de base sur la finition des engrenages. Notre spécialiste produit, Sascha Leis, explique les possibilités de calcul, de fabrication et de diamantage pour la rectification des par  meule de forme ou meule mère. Présentation des techniques de dressage pour la rectification par meule mère. Ce webinaire est disponible en anglais.

Les réducteurs planétaires à profil en développante ou non et aux dimensions de module inférieures à 0,8 mm sont de plus en plus utilisés dans les boîtes de vitesses destinées à la robotique et aux réducteurs électriques. Le Power Skiving est un procédé de taillage innovant pour la production d'engrenages internes et d'arbres de planétaires avec un battement limité. Dans de nombreux cas, la qualité des couronnes usinées par Power Skiving est supérieure aux résultats obtenus par taillage outil pignon ou par brochage. En outre, le Power Skiving après traitement thermique, grâce à sa qualité de finition, est une alternative rentable aux procédés de finition traditionnels. Ce webinaire est disponible en anglais.

Ce webinaire présente les bases de la conception des engrenages en plastique ainsi que les dernières possibilités de calcul et d'optimisation. Des aspects clés tels que les propriétés des matériaux, le calcul de la résistance et de l'usure, l'analyse des contacts, la réduction des vibrations et l'influence de la fabrication sur la géométrie des engrenages sont abordés. Nous mettrons également en évidence les variables importantes dans la fabrication des engrenages en plastique et la métrologie des engrenages nécessaire. Ce webinaire est proposé en anglais.

Le taillage outil pignon est un processus très flexible dans la fabrication des engrenages: Que vous ayez besoin de fabriquer des lots de tailles différentes, des engrenages externes et internes, ou que vous ayez besoin de géométries de pièces spéciales avec épaulement - le taillage outil pignon est le procédé de votre choix. Dans ce webinaire, nous montrons des applications typiques de taillage outil pignon et présentons les derniers développements de ce procédé d'usinage permettant d'augmenter la productivité et de fabriquer des engrenages de manière flexible et aisée. Ce webinaire est proposé en anglais.

Le vrillage est un phénomène général lors de la rectification d'engrenages hélicoïdaux avec des modifications d'hélice. Ce webinaire présente les dernières possibilités d'analyse des effets du vrillage dès la phase de conception des engrenages et explique des méthodes complètes pour compenser ou générer un vrillage souhaité. Ce webinaire est proposé en anglais.

Ce webinaire présente la nouvelle génération de machine à assembler les tourteaux de taillage pour l'usinage des engrenages coniques. La Gleason 500CB permet une construction, un réglage et une inspection très sophistiqués des tourteaux à lames (barreaux)  rapportées. Le positionnement automatisé de la lame, la mesure et le serrage des vis de serrage se combinent pour minimiser la charge de travail de l'opérateur et réduire le temps global d'assemblage du tourteau. Ce webinaire est disponible en anglais.

À la demande de nos clients, nous poursuivons la présentation des outils d'analyse du bruit en pleine expansion, disponibles sur les systèmes d'inspection des engrenages à base de laser tactile et sans contact. L'analyse de Fourier traditionnelle a maintenant été étendue pour analyser l'ensemble de la denture, l'erreur de transmission et la FFT représentée graphiquement ainsi que les options de tolérancement. Nous vous présentons un logiciel de prédiction d'erreur de transmission cinématique avec des graphiques 3D complets, une fonction de simulation du bruit, la détection des raies fantômes au-delà des harmoniques de d'engrènement classiques causées par les variations de finition de surface, le tolérancement harmonique et bien plus encore. Vous pourrez découvrir comment ces outils peuvent être utilisés à la fois en laboratoire et en production et offrir une alternative aux options restreintes des mesures sur un seul flanc et des contrôles de fin de ligne. Ce webinaire est proposé en anglais.

The kinematics of an application gearbox will be defined in KISSsys. The geometry of the gears, shafts and bearings will be read in to the built kinematic model. Finally, using the finished gearbox model, the strength calculation of the mechanical components will be performed and further possible system based calculations will be commented. This webinar is presented in English language.

This webinar covers the Power Skiving of large internal gears. We demonstrate the production of gears with module 6 mm and a workpiece diameter larger than 600 mm, on a Gleason-Pfauter 600/800PS Power Skiving Machine with automatic tool change. The roughing process is carried out quickly and economically with a carbide insert tool and the finishing is very precise and with low wear with a solid PM tool. Furthermore, we compare this process with gear gashing with a form milling cutter and Power Skiving with a single solid PM solid steel tool for roughing and finishing. This webinar is presented in English language.

The design of bevel gears is closely related to the applied bevel gear cutting method. This home trainer session shows the complete process in the design and analysis of bevel gears using KISSsoft and GEMS, including the use of rating standards like ISO, DIN or AGMA or the consideration of manufacturing data such as cutter head size and blank dimensions during the design calculation. Furthermore, we demonstrate a contact analysis in GEMS and how the bevel gear displacement values EPG and Alpha are determined in the drivetrain design software. This webinar is jointly presented by our experts in bevel gear design and KISSsoft design software. This webinar is presented in English language.

This webinar provides an overview of the continuous developments and improvements on CNC-testing of bevel and cylindrical gears. The Gleason 360T CNC Testing Machine provides state-of-the-art roll testing, single flank and structure-borne noise testing capabilities to suite every customers specific CNC testing requirements. This webinar is presented in English language.

This webinar explains the basics of the gear shaving process, the related tooling and introduces the latest shaving machine solutions. This webinar was transmitted live from the home office of Gottfried Klein, Director Product Management Hobbing, Chamfering, Shaving and Rack Solutions. This webinar is presented in English language.

Combi Honing allows the finishing of two gears on one workpiece in a single setup. Combi Honing also allows the finishing of a gear in one setup with two different honing rings, tailored for roughing and finishing, which results in an excellent high quality surface finish. This webinar was transmitted live from the home office of Dr. Antoine Türich, Director Product Management Hard Finishing Solutions. This webinar is presented in English language.

This webinar provides the basics of hobs, shaper cutters and power skiving cutters. Key elements like current materials, coatings and tool design are presented and discussed. This webinar was transmitted live from the home office of Gottfried Klein, Director Product Management Hobbing, Chamfering, Shaving and Rack Manufacturing Solutions during COVID-19 restrictions. This webinar is presented in English language.

This webinar provides an overview of the basics of gear hobbing and the parameters that influence gear quality and process efficiency. We will present key criteria for tool life and hobbing processes and show how specific choices can affect hobbing results. This webinar was transmitted from the home office of Gottfried Klein, Director Product Management Hobbing, Chamfering, Shaving and Rack Solutions during COVID-19 restrictions. This webinar is presented in English language.

The loaded tooth contact analysis LTCA is the tool of choice for reducing the vibration excitation in gear sets and transmissions. A LTCA takes into account the housing, bearing, shaft and gear body deformations and to some extent manufacturing errors. It allows for optimization of the flank design in terms of macro- and microgeometry and ensuring minimized vibration excitation while keeping other performance parameters like efficiency, life and manufacturability at the required level. In this webinar gear the design expert of KISSsoft AG demonstrate the functioning of this very important tool to reduce vibrations in gear sets and transmissions. This webinar is presented in English language.

The best fit for a clamping solution is always a compromise of different requirements. Especially in serial production we desire highest accuracy while minimizing changeover time. In this webinar we present an accurate, cost efficient and quick-change clamping solution: Achieve changeover within 2 minutes or less while maintaining clamping flexibility for a whole series of parts. This webinar is presented in English language.

This webinar presents various possibilities to increase the overall performance in profile grinding, especially of large gears. Topics include different infeed strategies, wobble compensation or stock specific grinding. This seminar was broadcast live from the home office by Dr. Antoine Türich, Director Product Management, Hard Finishing Solutions, during COVID-19 restrictions. This webinar is presented in English language.

This webinar explains the latest developments of the Bevel Gear Lapping Process. The Gleason SmartLAP^TM process uses an automatic torque control system with real time measurement for improvement and control of the individual part index and runout quality, the same time allowing a productivity increase of up to 30%. The presentation was transmitted from the home office of Uwe Gaiser, Director Product Management Bevel Gear Solutions, during COVID-19 restrictions and is presented in English language.

This webinar reviews multiple strategies of automated machine tool tending and focus on cellular automation strategies. By employing a cellular automation strategy of independently automated machine tools, users can benefit from robust quality control, higher operational efficiency, simplified maintenance and effective capital expenditures. This webinar was transmitted live from Rochester NY, USA and is presented in English language.

This second (and last) webinar of Control@Home introduces a true Game Changer. In-process inspection with GRSL now allows for 100% quality control of gears, with Closed Loop feedback of correction values to the production machine. Additionally, this new metrology solution allows in-process lead inspection as well as integrated Gear Noise Analysis in real-time, and various automation options. This webinar is presented in English language.s.

In this first webinar of Control@Home we present the latest metrology platform for faster and more efficient gear development. The GMSL Gear Inspection System offers all-in-one Multi Sensor Inspection of gears including tactile and optical inspection, gear analysis based on topographical measurements, as well as mathematical Tooth Contact Analysis (TCA) of pinion and gear in mesh. For noise analysis, it even integrates with KTEPS for unload Kinematic Transmission Error Prediction, and with KISSsoft Gear Design Software for Loaded TCA. This webinar is presented in English language.

This webinar illustrates the latest technical highlights of the Bevel Gear Grinding Process to accommodate the increasing demands on NVH, Strength and Load Density. The presentation explains the grinding process from the machining as well as process/software aspect. The webinar was transmitted from the home office of Uwe Gaiser, Director Product Management Bevel Gear Solutions, during COVID-19 restrictions. This webinar is presented in English language.

This webinar explains step-by-step how customer requirements turn into the production of a highly efficient carbide tool including the fine tuning of process parameters. We demonstrate with real-life examples the cost-benefit ratio of carbide tools in comparison to supposedly cheaper PM tools. The webinar “Carbide Gear Cutting Tools” intends to refresh your thinking based on key performance indicators and suggest potentials for productivity optimization. This webinar was presented live by Thomas Morent, Sales Team Manager of Gleason Cutting Tools in Eisenbach/Germany, during COVID-19 restrictions. This webinar is presented in English language.

You would like to deepen your know-how? Then watch our web demo. It covers the innovations in ISO 6336, the most important standard for strength calculation of cylindrical gears. Our experts – Dr. Eng. Ulrich Kissling, MSc. Eng. Ilja Tsikur und Grad. Eng. Hanspeter Dinner – explain the theoretical background and show you the effects of the changes using examples from wind power, EV gearboxes etc. This webinar is presented in English language.

From an economic point of view it is not always necessary or possible to completely swap older controls. There are smarter solutions to digitalize older equipment to benefit from latest digital networking and 4.0 solutions. In this webinar Gleason’s Global Services Expert with Field Service Experience explains retrofit options for gear manufacturing and metrology machines. You will learn how you can update or upgrade your equipment with minimum effort. This webinar has been established for customers with installed Gleason machinery. This webinar is presented in English language.

100% In-Process Inspection has become reality! This new technology is a true game changer in the gear manufacturing industry. In his latest webinar, Dr. Antoine Türich, Director Product Management Hard Finishing Solutions, will discuss Gleason's latest hard finishing cell combining Threaded Wheel Grinding with the revolutionary GRSL Laser Inspection System, connected by an application-specific automation concept. This webinar is presented in English language.

Power Skiving sets new standards for high quality and cost-effective production of gears with the integrated tool resharpening. This new development revolutionizes the current manufacturing process and adds to currently existing tool reconditioning concepts to achieve cost saving objectives. This webinar is presented in English language.

This webinar provides the latest developments and improvements on Face Milling Cutter Systems. The latest Gleason developed Pentac^® Ecoblade RT Cutter System preserves the advantages of positive seated Pentac Blades, real axial and radial trueability. A newly invented spacer block design provides the highest possible radial and tangential stiffness, combined with most economical blade sizes. This webinar was transmitted live from the home office of Uwe Gaiser, Director Product Management Bevel Gear Solutions, during COVID-19 restrictions. This webinar is presented in English language.

This webinar provides an overview of what needs to be considered in pre-machining before hard finishing a gear. Based on key criteria like stock per flank, clamping tolerances or protuberance, we show how proper pre-machining influences hard finishing processes and results. This webinar was transmitted live from the home office of Gottfried Klein, Director Product Management Hobbing and Chamfering Solutions, during COVID-19 restrictions. This webinar is presented in English language.

This webinar explains the benefits of smart interactive machine setup while eliminating input errors through direct data transfer. We will show different transmission media and how they can be integrated/added to existing production systems. This webinar was broadcast live from the home office of Robert Peyr, Product Management Global Services, during COVID-19 restrictions. This webinar is presented in English language.

Gear Noise Analysis is key when hard finishing gears for e-drive applications. Laser technology offers new possibilities and advantages for quality gear evaluation when compared to conventional tactile measurements. This webinar will explain why laser technology will become a game changer in the industry and how it is applied to the maximum benefit. This webinar is presented in English language.

This webinar provides an overview of the different processes for chamfering of gears, comparing Chamfer Rolling with the cutting processes Chamfer Hobbing and Chamfer Contour Milling/Fly Cutter Chamfering. Based on key criteria, we try to make your choice for a specific process a little easier. This webinar was transmitted live from the home office of Gottfried Klein, Director Product Management Hobbing and Chamfering Solutions, during COVID-19 restrictions. This webinar is presented in English language.

This webinar illustrates the next generation in Bevel Gear Engineering and Manufacturing. The new Gleason GEMS^® software platform provides highly desirable gear design and analysis capabilities,  seamlessly connects with all your existing Gleason design software – and helps optimize the complete bevel gear manufacturing process. This software live demonstration was transmitted from the home office of Uwe Gaiser, Director Product Management Bevel Gear Solutions, during COVID-19 restrictions. This webinar is presented in English language.

This webinar provides an overview of the different processes for hard fine finishing of gears comparing the strengths and weaknesses for typical applications. Based on key criteria, we try to make your choice for a specific process a little easier. This seminar was transmitted live from the home office of Dr. Antoine Türich, Director Product Management Hard Finishing Solutions, during COVID-19 restrictions. This webinar is presented in English language.

Dr. Antoine Türich, Director Product Management Hard Finishing Solutions, talks about the Gleason Closed Loop which allows the direct exchange of measurement data between a Gleason GMS Metrology System and a grinding machine with auto-correction functions.

Dr. Antoine Türich, Director Product Management Hard Finishing Solutions, talks about Gleason Twist-Controlled Grinding. With twist-controlled grinding different amounts of twist on the left and right flank can be achieved in double flank grinding mode without impacting cycle and dressing time.

Dr. Antoine Türich, Director Product Management Hard Finishing Solutions, talks about the fast and extremely easy setup process including grinding wheel, dressing tool, workholding and automation adaption change with one single tool.

Tim Zenoski, Product Manager Workholding, talks about workholding solutions for clamping and centering larger gears including solutions for external and internal applications, manual and automated loading.

Prof. Dr. Hermann J. Stadtfeld, Vice President Bevel Gear Technology and R&D provides an update regarding the Pentac^® Plus-RT, the world's first stick blade cutter system with radial and axial blade adjustability.