Page 15 - Gear Technology Solutions

28.6 Radial Truing Cycle………………………………………………………… 380
28.7 Summary……………………………………………………………………..382
28.8 Literature............................................................................................... 382

29. Cutter and Blade Consolidation................................................................. 383
29.1 Motivation for Cutter Consolidation....................................................... 383
29.2 The Basic Consolidation Principle......................................................... 383
29.3 Different Consolidation Tasks............................................................... 386
29.4 The Basic Elements of Cutter Consolidation with Virtual Master.......... 388
29.5 Detailed Explanation of a Universal Cutter Consolidation..................... 392
29.6 Consolidation Job Analysis Output……………………………………….. 397
29.7 Consolidation Example.......................................................................... 400
29.8 Summary……………………………………………………………………..402
29.9 Literature............................................................................................... 403

P A R T 6 - P R O T O T Y P I N G

30. Uniflex Straight Bevel and Face Gear Manufacturing.............................. 405
30.1 Introduction........................................................................................... 405
30.2 The Uniflex Principle..............................................................................406
30.3 Machines Suitable for Uniflex Cutting and Grinding.............................. 410
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30.4 Uniflex Summary Input on Phoenix Cutting and Grinding Machines... 411
30.5 Straight Bevel Gear and Face Gear Cutting and Grinding with the
Original Coniflex Process, Using Uniflex............................................... 422
30.6 Recommended Roll Rates and Plunge Feed Rates……………………. 428
30.7 Blade or Grinding Wheel Design Calculation……………...................... 429
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30.7.1 Coniflex Straight Bevel Gear Blade Summary Calculation for
Case 1 and Case 2………………………………………………………..432
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30.7.2 Coniflex Straight Bevel Gear Blade Summary Calculation for
Case 3………………………………………………………………………436
30.7.3 Coniface Face Gear Blade Summary Calculation for
Case 4 and Case 5………………………………………………………. 440
30.7.4 Coniface Face Gear Blade Summary Calculation for Case 6............. 444
30.8 Cutter Building and Grinding Wheel Preparation…………………….. 448
30.9 Teaching the Stock Divider………….................................................. 451
30.10 Machining Process and Cutting Results............................................. 456
30.11 Flank Form Corrections…………………………………………….……. 458
30.12 Design Change Flexibility with Existing Tools.....................................459
30.13 Summary………………………….……………………………………….. 461
30.14 Literature............................................................................................. 462

Index………................................................................................................................... 463

Trademarks................................................................................................................... 467

The Author..................................................................................................................... 469

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